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Lean Six Sigma Black Belt

Course Description

Master the art of data-driven decision-making and process excellence with our Lean Six Sigma Black Belt Certification. This advanced-level course is designed for professionals who want to lead transformative projects, drive strategic process improvements, and deliver measurable business results.

Through an immersive curriculum, you’ll explore the DMAIC methodology, advanced statistical tools, risk analysis, hypothesis testing, Design of Experiments (DOE), and leadership practices for high-impact teams. Our program integrates real-world case studies, Minitab exercises, and digital lean strategies — equipping you with the expertise to lead enterprise-wide initiatives.

Whether you're aiming to build a culture of continuous improvement, enhance your strategic influence, or elevate operational efficiency, this course will prepare you to make data-backed decisions and drive sustainable change.

What You’ll Learn:

  • Understand and implement the complete DMAIC methodology for solving complex business problems.

  • Apply advanced Lean tools, SPC techniques, and process capability analysis for quality enhancement.

  • Conduct root cause analysis and lead Kaizen events to eliminate waste and improve value flow.

  • Utilize Minitab to perform hypothesis testing, ANOVA, and regression analysis.

  • Design and run experiments (DOE) to validate and optimize process improvements.

  • Build and lead high-performing Lean Six Sigma teams across departments.

  • Execute enterprise-level risk management and apply Failure Mode and Effects Analysis (FMEA).

  • Integrate Lean Six Sigma with Agile practices and digital transformation initiatives.

  • Drive organization-wide culture change using visual management and leadership coaching.

  • Measure success through control plans, KPI dashboards, and Lean metrics aligned to business goals.

Course Curriculum

  • Advanced Introduction to Lean Six Sigma

    • Evolution and Purpose of Lean Six Sigma

    • Certification Levels and Their Roles

    • End-to-End Process Thinking

    • Understanding Customer Value vs. Operational Waste

    • Key Metrics for Performance and Quality Management

  • Comprehensive Review of DMAIC Framework

    • Introduction to DMAIC Methodology

    • Deep Dive: Define, Measure, Analyze, Improve, Control Phases

    • Mapping Business Objectives to Project Goals

  • Essential Tools from Yellow and Green Belt Levels

    • Lean Triad and the Value of Visual Tools

    • Capturing the Voice of the Customer (VOC) & Critical to Quality (CTQs)

    • SIPOC Framework for Process Scoping

    • Introduction to Heijunka (Production Leveling)

    • Variation, SPC Fundamentals, and Root Cause Analysis

    • Introduction to Lean Teams and Continuous Improvement (Kaizen)

  • Broader Improvement Methodologies

    • Beyond DMAIC: 3Cs, 8D, PDCA, Kaizen Blitz

    • Introduction to Design for Six Sigma (DFSS)

    • Incorporating Agile Thinking into Lean Initiatives

  • Statistical Process Control (SPC) Essentials

    • SPC Concepts and Terminology

    • Data Types and Distribution Insights

    • Understanding and Calculating Process Capability (Cp, Cpk)

  • Lean Leadership and High-Performance Work Systems

    • The Role of a Lean Manager in Strategic Initiatives

    • Work Cell Design for Optimal Efficiency

    • Building and Leading High-Performance Teams (HPTs)

    • Emotional Cycle of Change (ECoC)

    • Managing Team Dynamics and Resistance

  • Risk and Failure Analysis

    • Risk Assessment for Green and Black Belts

    • Failure Mode and Effects Analysis (FMEA)

    • Strategic Risk Mapping in DMAIC Projects

  • Green Belt DMAIC Integration

    • Define and Measure Phase: Reinforcement and Support Techniques

    • Supporting Green Belts: Coaching and Oversight

  • SPC Tools for Decision Making

    • Histograms, Pareto Charts, Box Plots

    • Normal Distribution and Control Charts

    • Regression and Correlation Analysis for Improvement Planning

  • Analyzing Process Flows

    • Process Mapping Hierarchies and Swimlane Diagrams

    • Advanced Value Stream Mapping (VSM) Techniques

    • Root Cause Identification using OTGIs and Kaizen Bursts

  • Improve Phase – Driving Real Change

    • Structured Implementation and Prioritization of Solutions

    • Digital Enablement Tools for Process Improvements

    • Communication, Training, and Change Management

  • Control Phase – Sustaining Success

    • Institutionalizing Change

    • Measuring and Monitoring Gains

    • Project Closure and Lessons Learned

  • Strategic Role of the Black Belt

    • Enterprise View of Black Belts

    • Cross-Functional Leadership

    • Organizational Expectations and Career Progression

  • Advanced DMAIC Facilitation

    • Advanced DMAIC Applications

    • Project Governance, Prioritization, and Stakeholder Engagement

  • Enterprise Risk Management (ERM)

    • Strategic vs. Operational Risks

    • Risk Ownership and Decision Making

    • Integrating Risk Thinking into Lean Projects

  • Advanced Work Cell Optimization

    • Layout Planning and Flow Efficiency

    • Designing Lean-Driven Workstations

  • Black Belt as a Learning Facilitator

    • Adult Learning Psychology

    • Training Design and Delivery Best Practices

    • Building Learning Culture within Lean Projects

  • Refresher on SPC and Statistical Thinking

    • Common Statistical Concepts

    • Managing Process Uncertainty

    • Minitab Application Walkthrough

  • Process Capability Mastery

    • Advanced Understanding of Cp, Cpk

    • Application Scenarios and Business Impact

  • Hypothesis Testing Essentials

    • Understanding Hypothesis Testing

    • Roadmaps for Testing Means, Medians, and Variances

    • Real-World Exercises with t-tests, z-tests, and more

  • Hands-on Minitab Labs

    • 2-Proportion Test & Chi-Square Testing Using Minitab

    • Guided Scenarios and Interpretation Exercises

  • ANOVA Deep Dive

    • One-Way and Multi-Way ANOVA

    • Application in Root Cause and Process Differentiation

  • Planning for Data-Driven Hypothesis Testing

    • Sample Size Considerations

    • Uncertainty and Confidence Intervals

    • Applied Case Study

  • Design of Experiments (DOE)

    • Step-by-Step DOE Roadmap

    • Real Business Case: SB Glass Co

    • Designing, Running, and Analyzing Experiments using Minitab

  • Understanding Probability Distributions

    • Normal, Binomial, Poisson, Exponential, Weibull Distributions

    • Practical Applications in Quality and Reliability

  • Advanced Control Charting

    • Control Charts for Attributes and Variables

    • Strategic Use in Different Scenarios

  • Measurement Systems Analysis (MSA)

    • Gauge R&R and Accuracy Metrics

    • Role in Lean Six Sigma Quality Assurance

  • Queue Theory Applications

    • Flow Optimization through Queuing Models

    • Reducing Wait Times and Improving Throughput

  • Digital Lean Metrics

    • Key Lean Metrics for the Modern Workplace

    • Integrating KPIs with Digital Dashboards and Automation

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Cain Buck 23 Jun, 2024

Good course loved it a lot

Title From Date To Date Cost
Upcoming Classes 2025-05-22 2025-05-31 4999
Upcoming Classes 2025-06-21 2025-06-30 4999
Upcoming Classes 2025-07-21 2025-07-30 4999
This Course Fee:

₹5,799.00

₹7,000.00
Course includes:
  • img Level
      Expert
  • img Duration 80h
  • img Passing Marks 75
  • img Exam Duration 1h 30m
  • img Certifications Yes
  • img Language
      English
  • img Access 90 Days
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