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Lean Six Sigma Master Black Belt

Course Description

The Lean Six Sigma Master Black Belt Certification Training is designed for experienced professionals seeking to lead enterprise-wide process improvement initiatives. This advanced program builds on Lean Six Sigma foundations and empowers participants with strategic leadership, innovation management, change acceleration, and organizational transformation skills.Through a combination of case studies, practical frameworks, and industry best practices, learners will master advanced methodologies like Kanban systems, Total Productive Maintenance (TPM), Lean Start-up strategies, and Design for Six Sigma (DFSS).Participants will gain the ability to mentor Green and Black Belts, drive high-impact projects, influence C-suite decisions, and build a culture of continuous improvement.
The course also incorporates trending leadership principles, change management dynamics, and agile practices, preparing learners to become influential leaders in today’s fast-paced, innovation-driven industries.

What you'll Learn

  • Understand the strategic roles and responsibilities of Master Black Belts and Board-Level Champions.

  • Lead teams effectively using modern leadership styles, trust-building techniques, and Lean leadership principles.

  • Apply structured problem-solving approaches like the 5 Whys and root cause analysis at an enterprise level.

  • Master the Toyota Production System (TPS) and its 4P model to foster operational excellence.

  • Implement advanced Kanban systems, visual management boards, and control Work-In-Progress (WIP) efficiently.

  • Deploy Total Productive Maintenance (TPM) frameworks to maximize equipment reliability and performance.

  • Plan, conduct, and follow up on impactful Kaizen events to drive rapid process improvements.

  • Manage meetings and communications for maximum effectiveness and project acceleration.

  • Build a strong business case for Lean Six Sigma by calculating cost of poor quality and financial benefits.

  • Develop strategic thinking skills to align Lean Six Sigma with organizational goals and stakeholder expectations.

  • Create a sustainable Lean culture through structured approaches and leadership buy-in.

  • Integrate Lean Start-up principles for agile innovation, validated learning, and rapid business pivots.

  • Apply modern project management techniques (Agile, Scrum, Waterfall) to Lean Six Sigma initiatives.

  • Understand Design for Six Sigma (DFSS) methodologies to design high-quality, customer-centric processes and products.

  • Lead organizational change initiatives, overcome resistance, and nurture a culture of continuous improvement and innovation

Course Curriculum

  • Advanced Roles in Lean Six Sigma
    • Key Responsibilities of Black Belts and Master Black Belts

    • Strategic Role of Board-Level Champions

    • Aligning Business Goals with Continuous Improvement Initiatives

  • Leadership Excellence
    • Importance of Leadership in Lean Six Sigma Programs

    • Leading Diverse Teams: Stakeholder Engagement and Trust Building

    • Adaptive Leadership Styles for Operational Excellence

    • Gemba Walks: Leading from the Frontline

    • Essential Behaviors of High-Impact Leaders

  • Structured Problem Solving Using 5 Whys
    • Revisiting the 5 Whys Technique from Yellow Belt

    • Proportional Response and Root Cause Prioritization

    • Conducting Effective 5Y Workshops

    • Champion’s Role in Facilitating Deep Root Analysis

    • Master Black Belt Insights into Problem Structuring

  • The Toyota Production System (TPS) and the 4P Model
    • Introduction to TPS Philosophy

    • Understanding the 4Ps: Philosophy, Process, People, Problem-Solving

    • Exploring Toyota’s 14 Management Principles

    • Building a Sustainable Lean Culture

  • Process Visualization and Control through Kanban Systems
    • Managing Work-In-Progress (WIP) Effectively

    • Applying Theory of Constraints (TOC)

    • Leveraging Kanban Systems in Office and Digital Environments

    • Introduction to Kamishibai Boards for Audit and Process Control

  • Total Productive Maintenance (TPM)
    • Fundamentals of TPM and Equipment Efficiency

    • Six-Step Framework for TPM Implementation

    • Linking TPM with Operational Excellence Programs

  • Advanced Kaizen Practices
    • Deep Dive into the Kaizen Philosophy

    • Pre-Kaizen Planning and Stakeholder Engagement

    • Executing High-Impact Kaizen Events

    • Post-Kaizen: Capturing Learnings and Standardization

  • Effective Meeting Management
    • Anatomy of Productive Meetings

    • Common Pitfalls and How to Avoid Them

    • Setting Objectives and Agendas

    • Facilitating High-Energy, Outcome-Driven Meetings

    • Master Black Belt’s Perspective on Meeting Dynamics

  • Building a Business Case for Lean Six Sigma
    • Understanding the Cost of Poor Quality (COPQ)

    • Financial Impact of Higher Process Sigma Levels

    • Leveraging Intangible Assets for Continuous Improvement

    • Quantifying Tangible and Intangible Benefits

  • Managing Organizational Change
    • Analyzing Business Maturity Models

    • Addressing Resistance to Change

    • Strategies for Leading Change in Complex Organizations

  • Strategic Thinking for Black Belts
    • Fundamentals of Business Strategy Development

    • Stakeholder Mapping and Engagement

    • Crafting Value Propositions and Identifying Core Competencies

    • Communicating Strategy Across Business Units

  • Cultivating a Lean Six Sigma Culture
    • Foundations for Establishing a Continuous Improvement Culture

    • Roadmap for Cultural Transformation

    • Approaches for Embedding Lean Six Sigma Thinking at All Levels

  • Lean Start-Up Principles for Innovation
    • Introduction to Lean Start-Up Mindset

    • Growth Models and Innovation Strategies

    • Concept of Validated Learning and Innovation Accounting

    • Experimentation, Hypothesis Testing, and Pivoting Strategies

  • Advanced Project Management and Design for Six Sigma (DFSS)
    • Core Elements of Professional Project Management

    • Comparison of Modern Project Management Methodologies (Agile, Scrum, Waterfall)

    • Essential Tools for Project Planning and Execution

    • Introduction to Design for Six Sigma Frameworks (DMADV and IDOV)

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Cain Buck 23 Jun, 2024

Good course loved it a lot

Title From Date To Date Cost
Upcoming Classes 2025-05-17 2025-05-31 5999
Upcoming Classes 2025-06-15 2025-06-29 5999
Upcoming Classes 2025-07-13 2025-07-27 5999
This Course Fee:

₹7,499.00

₹9,000.00
Course includes:
  • img Level
      Expert
  • img Duration 120h
  • img Passing Marks 75
  • img Exam Duration 1h 30m
  • img Certifications Yes
  • img Language
      English
  • img Access 90 Days